WHY A SYNTHETIC COMPRESSOR LUBRICANT? Here are 16 reasons – use 2 or more and save on operating costs The benefits listed below are typical results being obtained in thousands of plants using reciprocating, rotary screw and vane compressors, ranging up to 8,000 horsepower in some gas processing plants. It should be noted that these are typical results obtained with many different models from various compressor manufacturers under diverse conditions, so that results obtained in any one plant may be somewhat different. However, and without guarantee, it is generally known that a substantial number of the benefits listed below will be achieved upon conversion from a petroleum oil to an OILTECH SYNTEHTIC COMPRESSOR LUBRICANT. Extended Drain Intervals Approximately eight fewer oil changes. Use of the proper OILTECH SYNTHETIC COMPRESSOR LUBRICANTS will provide 8,000 hours in screws, 4,000 hours in vane and an eight fold extension of the required change intervals when using standard petroleum based oils in recips. These extended drain intervals are made possible because of the vastly superior oxidation resistance combined with much better thermal stability of the synthetic base fluid. All this results in less oil to buy, stock, change and reduces your waste oil problems. Savings on Production downtime and Maintenance Costs Because of the eight fold extension of drain intervals, fewer required valve inspections and a dramatic reduction in the hours or days normally required for the messy job of cleaning deposits from valves, inner and aftercoolers. Up to 30% less Oil Consumption and carry over Because of the very low volatility (about 30 times lower than petroleum at 100 C) and the higher density which contributes to the more efficient oil separation with OILTECH SYNTHETIC COMPRESSOR LUBRICANTS. Better Anti-Wear Protection Because unlike petroleum oils, the synthetic fluids are polar and have a natural affinity to adhere to polar metal surfaces. This combined with the practical elimination of abrasive carbon deposits and optimised anti-wear packages results in a substantial saving in replacement parts and resultant labour costs. 2-7% Less Amperage Required Save on electric power costs because OILTECH SYNTHETICS have up to 20% lower coefficients of friction and superior metal wetting properties compared to petroleum oils. Safety Much less of a chance of explosive ignitions and resulting fires with flash points 40 C higher and auto-ignition temperatures 65 C higher than most petroleum based compressor oils. This is further enhanced by the lower volatility of the synthetics and the reduction of carbon deposit hot spots – the most frequent source for air system ignitions. More information on compressed air system explosions may be obtained from Oiltech on request. One Common Oil for Crankcase and Cylinder Lubrication Eliminates the possibility of using the wrong oil for either application requirement. Compressor Efficiency Virtual elimination of valve carbon deposits stops the possibility of recompression resulting in cooler discharged air, and valve leakage – with related loss of rated pressure a problem of the past. Inherent Cleanliness The excellent oxidation resistance of the synthetic base fluids makes them extremely resistant to viscosity increase, thickening and the development of gums, varnishes and strong corrosive acids as are typical with degrading petroleum based compressor oils. All of this keeps the entire compressed air system clean. Lower Sump Temperatures Typically 5-10 C cooler because of the 12% better specific heat (OILTECH SYNTHETICS hold more heat without a temperature rise) and 15% better thermal conductivity. Better Water Condensate Separation In sumps, traps and air/oil separators, due to the much better demulsification properties of OILTECH SYNTHETICS. This contributes to better lubrication and less damaging rust downstream. 3-4 times Longer Oil Separator Life Prolong the life of costly air/oil separator elements by the practical elimination of oil sludging and varnishing. Improved Cold Weather Operation Outdoor units start easily because of the lower pour points (some as low as –60 C), eliminating the need for seasonal oil changes. Lower Acidity and Corrosivity OILTECH SYNTHETIC COMPRESSOR LUBRICANTS are much more resistant to building up strong acids (as typical of degrading petroleum oils) which eat away at non-ferrous inner and aftercooler components. Lower Toxicity OILTECH SYNTHETIC COMPRESSOR LUBRICANTS are as low or lower in toxicity than petroleum based compressor lubricants. Additionally, they are biodegradable. Oiltech Synthetics are Completely Compatible with Petroleums Bus significant dilutions will reduce the typical high performance capabilities. For complete information about how synthetics can be your cost saving replacement for petroluem compressor oils phone OILTECH on (03) 9553 2544.